Mylar®/Nomex® End Caps, shrinkable, class F (155 °C)

0,00

 

Cost-effective insulation of wire ends in lacquer-impregnated electric motors of temperature class F

 

  • Reliable fixation due to shrinkage of 35%.
  • Available with inner diameters from 2.50 mm to 65 mm and wall thicknesses from 0.240
  • Fast shrinking within 10 seconds.
  • Excellent dielectric strength and
  • Structure made from a five-ply composite of Dupont™ Mylar® and Nomex®
  • The foil si UL approved.
  • Resistant to most oils and refrigerants.
  • Suitable for applications in temperature class F at
  • Continuous temperatures of 155°C..

 

The shrinkable Mylar®/Nomex® End Caps insulate and secure electrical connections in electric motors and other applications. They have a high dielectric strength and impact resistance and are also suitable for demanding applications in temperature class F. They can also withstand temperatures of up to 160°C for short periods. By attaching End Caps, short circuits caused by wire residues can be avoided. They are mainly used in the windings of encapsulated and open electric motors.

 

Art.-Nr.

 

Technical Data

 

Outer Lamina: DuPont™ Mylar®

Electrical Properties
Properties of Base Film Typical Value Test Condition Test Method
37.5 HS film (37 μm)
Dielectric strength   [kV] > 3.5 ASTM D 149

 

Physical Properties
Properties of Base Film Typical Value Test Condition Test Method
37.5 HS film (37 μm)
Tensile Strength
MD  (Mpa)

TD  (Mpa)

190 Machine Direction (MD) ASTM D 882
260 Transverse Direction (TD) ASTM D 882
Yield  [m2/kg] 19.10
Modulus  [Mpa] 2,100 MD ASTM D 882
3,600 TD ASTM D 882
Elongation  [%] 170 MD ASTM D 882
110 TD ASTM D 882
Water Vapour Transmission Rate  [g/m2/24 hrs] 15 38°C, 90% Relative Humidity ASTM F 1249
Oxygen Permeability  [cm3/m2/24 hrs] 75 Before shrinkage ASTM D 3985
30-45 After shrinkage ASTM D 3985

 

Optical Properties
Properties of Base Film Typical Value Test Method
Melt Point 253-255°C (526-528K) ASTM D 3148-82

 

 Inner Lamina: DuPont™ Nomex® Grade 411

Electrical Properties
Property of Base Material Material Thickness Test Condition Test Method
0.130 mm 0.180 mm
Dielectric Strength   [kV/mm] 12 12 AC Rapid Rise ASTM D 149
Dielectric Constant 1.3 1.3 103 Hz ASTM D 150
Dissipation Factor 0.005 0.005 103 Hz ASTM D 150

  

Physical Properties
Property of Base Material Typical Value Test Condition Test Method
Tensile Strength
MD  [N/cm]
TD  [N/cm]
17 28 ASTM D 828-60
9 17 ASTM D 828-60
Elongation
MD  [%]
TD  [%]
3.5 3.5 ASTM D 828-60
4.8 5 ASTM D 828-60

 

Item number:

Example: IESMN0100/005/0050
IESMN = master number
0100 = 1.00 mm inner diameter
005 = 0.05 mm wall thickness
0050 = 50 mm inner length (without protrusion)